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Cold-Chain Industrial Packaging Medium 11L & Large 26L Ready to Ship

Industrial packaging
engineered to replace
EPS foam & waxed cardboard.

High-density molded plant fiber shippers matching rigid foam thermal hold, reclaiming up to 80% of warehouse floor space through 5:1 nesting, and recycling directly in curbside paper streams.

Select your operating lane:

5:1 Nested 80% Space Recovered
1 Inbound Truck Replaces 5 EPS Trucks
5+ Day Cold Hold 0°C–2°C Wet Ice Hold
100% Recyclable PAP 21 Paper Stream
Interactive Model

Stop Paying for Air: Real-Time Freight & Space Calculator

Benchmark: 5:1 Nested Density vs Bulky Single-Use Packaging

Bulky EPS coolers force you to store and transport empty volume. See how switching to our nested Fiber Box platform reclaims warehouse space, reduces inbound freight, and avoids single-use plastic penalty fees.

/ mo
5,000 50,000 100,000 200,000

Model Parameters

Nesting Efficiency: 5:1 nested density (600 units/pallet vs 120 units/pallet EPS).

Inbound Truck Capacity: 26 full pallet positions per standard 53-ft dry van.

Regulatory Impact: Avoids $0.30/unit single-use plastic EPR tax penalties.

Email Me This Business Case (PDF)

Receive a full one-page breakdown with your volume, pallet recovery geometry, freight savings, and EPR tax exposure to present to procurement.

Projected Monthly & Annual Operational Impact Live Calculation
Pallet Space Reclaimed grid_view
80%

166 pallet spots / month freed (2,656 sq ft reclaimed)

Inbound Freight Cut local_shipping
6 Trucks / mo

Cut from 8 trucks down to 2 trucks (72 trucks / year)

Scope 3 Freight CO2 Cut eco
115 Tons

Annual freight diesel emissions avoided (~1.6 MT per truckload)

EPR Regulatory Avoidance gavel
$90,000 / yr

Direct single-use plastic penalty fees avoided ($0.30/unit base)

Baseline Pallets 208
Fiber Box Pallets 42
Annual Inbound Trucks Saved 72
Fast-Path Plant Trial 20-Box Commercial Pack: $650 100% Credited

Ready to test these savings on your dock?

Physical Architecture & Density

Engineered for dense packouts and dock durability.

Standardized stock formats ready for immediate plant qualification. Molded with precision draft angles to eliminate dead storage volume while preserving structural stacking strength under chilling.

Stock Tier 1 SKU

Medium 11L Set

FPC-SET-MED
Exterior Dimensions 391 × 291 × 170 mm (15.4 × 11.5 × 6.7 in)
Internal Usable Volume 10.5 Liters (11.1 Quarts)
Nominal Chilled Payload Up to 11 lbs (5 kg)
Pallet Packaging Density 240 sets per pallet (nested)
Base & Lid Weight 410g base / 165g lid
Primary Commercial Uses Fresh salmon, halibut cheeks, oysters, sea urchin
Dispatches in 48 hours Order In Evaluation Pack →
Stock Tier 1 SKU

Large 26L Set

FPC-SET-LRG
Exterior Dimensions 591 × 391 × 170 mm (23.3 × 15.4 × 6.7 in)
Internal Usable Volume 26.0 Liters (27.5 Quarts)
Nominal Chilled Payload Up to 22 lbs (10 kg)
Pallet Packaging Density 120 sets per pallet (nested)
Base & Lid Weight 820g base / 330g lid
Primary Commercial Uses Whole dressed fish, cod fillets, lobster, bulk scallops
Dispatches in 48 hours Order In Evaluation Pack →
Direct Benchmark

Three-Way Packaging Comparison

download Download Packout Matrix (PDF)
Operational Parameter RENW Fiber Box EPS Foam Cooler Waxed Corrugated
Pallet Nesting Density 5:1 nested base & lid 1:1 rigid blocks (storing air) Flat-pack (requires manual assembly)
Warehouse Floor Footprint Recovers up to 80% floor space Consumes 80%+ space with empty air Moderate footprint; assembly staging needed
Inbound Freight Ratio 1 truck replaces 5 EPS trucks Paying full linehaul to truck air Standard dry van freight
Thermal Hold (0°C–2°C) 5+ days with wet ice / gel packs 5+ days (standard benchmark) 1–2 days (high risk of soggy melt)
Moisture & Ice Integrity Alkyl ketene dimer (AKD) barrier Waterproof, but brittle beads crack Wax cracks; box collapses under melt
Recyclability & Circularity 100% Curbside Paper (PAP 21) Landfill / microplastic pollution Non-recyclable wax; repulping rejected
EPR & Single-Use Plastic Tax Zero penalty; paper stream credit High plastic surcharges & bans Landfill disposal surcharges
Technical Validation & Lab Data

Tested under real cold-chain stress.

Molded fiber is often stereotyped as weak when wet. We engineered our multi-ply fiber matrix with an internal organic barrier that maintains rigidity across 5+ days of melting ice and 95% relative humidity.

ac_unit ISTA 7D

5+ Day Chilled Hold

Maintains payload temperature between 0°C and 2°C for over 120 hours using standard wet ice and gel refrigerant packs.

shield Zero PFAS

AKD Liquid Barrier

Integrated organic alkyl ketene dimer barrier prevents water penetration and condensation softening without fluorochemicals.

compress ASTM D642

100 kg Crush Load

High top-load compressive strength supports full 5-high pallet stacking in refrigerated trailers without corner blowout.

recycling PAP 21

Curbside Recyclable

Repulps cleanly in standard municipal paper streams. No wax stripping, no unboxing friction, and zero landfill penalty taxes.

Need lane-specific thermal modeling or ASTM drop-test certificates?

We provide certified thermal decay curves, coolant packout ratios, and food safety compliance declarations for quality assurance and regulatory review.

Request Compliance & SDS Bundle →
Plant Qualification

20-Box Commercial Evaluation Pack

Test physical performance, 5+ day ice hold, and 5:1 warehouse nesting directly on your operating packing line.

Evaluation Pack Includes

  • 10×
    Medium 11L Fiber Boxes + Lids 391 × 291 × 170 mm exterior (~11 lbs payload). Stock Tier 1 item.
  • 10×
    Large 26L Fiber Boxes + Lids 591 × 391 × 170 mm exterior (~22 lbs payload). Stock Tier 1 item.
  • local_shipping
    Dedicated Dock Dispatch Shipped from our nearest distribution hub directly to your facility receiving dock in 48 hours.
Commercial Terms

$650 Evaluation Fee

100% credited against the invoice of your first commercial production order.

This fee covers pallet overpack, freight handling, and technical testing protocol support from our engineering team. Billed via invoice (ACH/Wire) or credit card upon dock dispatch.

Reserve Plant Evaluation Pack

Provide your facility details. Our operations team reviews dock requirements and coordinates 48-hour freight dispatch.

Credit Policy: The $650 fee is invoiced upon dock dispatch and 100% credited against your first commercial production order.

PAPACKS platform

Customers who trust innovative packaging solutions

Customers who trust innovative packaging solutions: PAPACKS customer and partner marks

Documented programs & references

Cold chain

Transgourmet Seafood

Fiber Box rollout in refrigerated seafood logistics, on track from 2026 after joint testing in live lanes.

Consumer health

Bayer Consumer Health

Strategic collaboration to develop fiber-based packaging for selected self-care brands (including Aspirin, Bepanthen, and Claritin.

Materials & chemistry

Solenis

Partnership on hemp feedstocks, additive chemistry, and process optimization alongside our molded-fiber production.

Fiber bottle

Fiber Bottle industrial partners

Industrial-scale fiber-bottle production with first partners as that line moves into series output.

Ready to evaluate
a molded-fiber program?

Share your lanes, how you pack today, and what procurement needs to sign off. We will help you see fit, rollout order, and cost in plain terms: whether the priority is thermal logistics, bottles, or broader protective formats.

Prefer to talk through routes and constraints before samples? Schedule a technical call or bring a scenario to a live session.